Replacing edm manufacturing with cnc milling for efficiency. The software also automatically calculates the discharge area based on. Our equipment and programming software give us the tools to complete complex projects with tighter tolerances and quicker turnarounds. Only makino can provide the advanced hyperi control that provides an identical productive interface for all makino sinker edm, wire edm, and edm drilling machines, which further reduces training support needs. I am trying to help out our edm shop by programming a part that will require 6 different burns. At omega, we are experts in the edm field, and recognize the special capability that this very accurate machining process affords. Training on this software as a tool for dxf importation into the machine to create the tool path nc program is provided.
Wire spark erosion edm cam software open mind hypermill. Electrical discharge machining is a machining method primarily used for hard metals or those that would be very difficult to machine with traditional techniques. Cnc programming and machining software for plastic mold. The first part of this presentation provides a brief educational overview of the electrical discharge machining process edm second, a detailed analysis of when,why and where edm can provide a huge benefit in the engineering, design and implementation of the overall tool manufacturing process. Edm software free download edm top 4 download offers free software downloads for windows, mac, ios and android computers and mobile devices. The tebis cnc simulator lets you fully plan, program and check your nc machining operations in the tebis cnc programming environment.
Operation library slashes edm electrode cycle time. Like most sinker edm machines, the opsingersoll gantry eagle 1400 features a dual 32bit, pcbased cnc control that enables faster data processing and servo control. Schaumburg, il october 2019 heidenhain corporations acurite brand introduces new software for its versatile 300 series digital readout dro that now allows users to control a sinker edm machine. The bottleneck for sinkers is electrode manufacturing. Electrical discharge machining services precision machining. We also use them to make small inserts and small cuts that milling machines cannot do. Precision machining services is a world class provider of wire edm and sinker edm services. When it comes to razorsharp accuracy, nothing beats our sinker edm machines. Sinker edm uses a plasma channel in an insulating or dielectric fluid to cut metal. It is possible to create milling, millturning and wire edm. Sinker edm software to my knowledge, there is no need for third party software for any sinker edm, unless it is one you are making yourself. This new development broadens this established dros use to include all of the most common manual shop machines such as milling, turning, grinding and now edm in a single dro. Offline programming and simulation for 2axis wire edm.
It utilizes conductive material copper, graphite, steel as electrode to process workpiece conductive material by spark erosion. The edm department previously developed cnc programs for its sinker edm molds with 2d cnc programming software. Each trode will need to burn with the c axis at a set rotation and travel along a 3d vector. Esprits simulation and knowledgebase machining capabilities enabled the company to reduce cycle time on this part. Also, the software was unable to accommodate 3d contoured surfaces. All of the components in your real manufacturing environment including tools, machines, clamping devices and units are stored down to the last detail as digital twins in the virtual programming environment. Cnc applications engineer for kgk international for 5 years and sales manager for camtek usa for 3 years. Line up softwear features electrical discharge machines edm. As a modern cad for cam environment, the hypercads cad system speeds up programming work. This process employs machined electrodes that produce sparks along the surface of the electrode to sink or plunge the cavity. Any part made of conductive material can be edmed to tolerances as close as 0.
When it comes to efficiency, your wire edm cam software needs to keep up. Alphacam is a leading cam solution for wire eroding. Mastercams suite of 2axis and 4axis wirepaths lets you choose the best method for the. Alphacam wire edm cad cam software for wire cutting. Fikusworks for wire edm within solidworks fikus visualcam. The machine operation course is recommended for all new users to sodick edm equipment.
Automated nc programming the structured design of the electrodes means that theyre perfectly prepared for for automated nc programming. Sinker edm the ednc6 machine provides similar high performance as the edafseries, but with larger xyz strokes and larger work tank. The ag60l sinker edm is a high precision machine that features the latest in edm technology advancements and will ensure higher manufacturing efficiency. Mitsubishi sinker edm machines mc machinery systems. Program all your wire edm machines using the machine specific wizard and. Regardless, workholding is an issue for both wire and sinker edm, but not all bottlenecks are shared by both types of electrical discharge machining. This software is now included on all new multipurpose dro300s. The control and precision of sinker edm gives manufacturers a lowcost solution for.
Our stateoftheart equipment and programming software give us the tools to complete complex projects with tighter tolerances and quicker turnarounds than other facilities. Camworks wire edm software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines unlike most cam. The excellent fikus cam solutions for wire edm completely integrated in the solidworks environment. Sinker edm uses an energized shaped electrode in a submerged bath of dielectric fluid to machine conductive metals, and offers an efficient manufacturing method to produce complex part details that are difficult to machine by other methods. Edm zap offers a wide selection of parts for elox sinkers. Heartnc programming is used for the examples cut in class. Wire edm cadcam cnc software by bobcadcam bobcadcam. Edm machines edm sinkers for sale listings we have 83 listings for edm sinkers listed below. Wire edm programming software solutions mastercam products. How to hit the ball then the turf with your irons magic drill duration.
The structured design of the electrodes means that theyre perfectly prepared for for automated nc programming. Cam software helps improve sinker edm electrode programming and cycle time this 0. A complete wire edm programming solution that works with mitsubishi, japax, brother, fanuc, sodick and other cnc wire edm machines. Electrical discharge machining edm is a process that uses small, rapid electrical sparks to remove material from a work piece. A wizard guides the user through assembly of the complete electrode for sinker edm including the probe frame, base, holder and the requisite raw material. R schedule will realize the automated system using the electrode and work changers.
Browse the models below for more information on our sinker edm offering. He has extensive experience in the programming of wire edm machines and has been instrumental in the development of several cadcam software packages specializing in wire edm. Cadcam, sw product list electrical discharge machines. Jul 01, 2004 i havent posted in a while, but now i need you. Camworks for wire edm solid edge software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines. We then sink that electrode into the construction material to create the part. Fikus visualcam wire cut edm cadcam software for programming agiecharmilles, gf machining solutions, ona, fanuc, sodick, mitsubishi, makino. Sinker edm works by first creating an inverse of the desired shape out of graphite or copper electrode using our high speed mill, grinder, or other methods. Cnc programming and cnc software for plastic injection mold making long ago, perhaps 35 years ago, before the age of cnc programming in the mold making shop, everything was done on a manual milling machine, surface grinder, sinker edm and lathe.
You can also click on the column heading to sort through the listings. Sinker edm shorter throughput time greater process reliability. Applying xy selction with auto entry motion for overall geometries. Learn how to take your wire programming from 2axis through 4axis using camworks wire edm and how to create your sinker electrode on the fly right from. Tebis puts you in control of the complexities of sinker edm. Wire edm innovative solutions optimized for individual wire edm. Sep 30, 2019 when acurites new edm software is loaded into a dro300 and coupled with an iob 610 interface box, it enables the simple control of sinker edm through the use of three relay signals. Edm technologies is a premier national electrical discharge machining edm job shop located in woodstock, ga. This esperadvance by connecting with 3d measuring device, ad series or e. Each company has its proprietary software to run the machine and offers training support for the programming. One problem with this approach was that defining part geometry required a considerable number of trigonometric calculations. Gantry eagle 1400 sinker edm machines mc machinery systems. Programming software for diesinking edm the same functions of esperadvance built in the sinker edm is available on the pc.
Based on these inputs, preparing reference models for the offline programming, wire path, and g code are obtained. Sinker edm machining, like wire edm, uses spark erosion to machine blind cavities. Carry out all your cad activities in the recognized solidworks software and, immediately, start all the cam processes in the intuitive, flexible, efficient and proven fikus cam solution for wire edm. Edm typically works with materials that are electrically conductive, although methods have also been proposed for using edm to machine insulating ceramics. Advances in wire edm technology focus on programming and software is designed for ease of use, as well as accuracy and quality of finish. Sinker edm sinker electrical discharge machining sodick. The standard configuration ednc6 utilizes a threesided programmable riseandfall work tank that positions below the table level and accommodates work piece sizes up to 39 x 29 1,000mm x 750mm. The machines unique construction provides thermal stability and rigidity and its 4sided drop tank design allows workarea access from all sides. Wire edm designed for ease of use, low cost of operation. Practical machinist is the easiest way to learn new techniques, get answers quickly and discuss common challenges with your peers. Such is the case with two new large scale wire edm machines from makino inc. Sinker edm shorter throughput time greater process.
1527 892 550 299 705 1063 1010 975 630 1289 835 469 1012 570 209 351 127 762 1196 782 622 489 1429 401 1272 644 931 743 719 23